AS/RS Racking System & Automated Warehouse Solutions | Zithunzi za STTC Intelligence
AS/RS Warehouse General Descriptions
The main components of Monga / Rs warehouse system including storage structure, storage/retrieval machine (S/R Machine, Crace Crane) and pick-and-deposit station (Tsa&D station). For a more intensive design, our Shuttle system and well-designed conveying syste can be integrated to combine as an optimum storage solution.
SSTC AS/RS (Automated Storage and Retrieval System) is a heavy-duty, high-bay storage infrastructure designed to automate pallet handling, maximize vertical warehouse capacity, and eliminate manual forklift bottlenecks. Integrating high-speed stacker cranes, precision conveyor lines, modular racking, and intelligent WMS/WCS software, our AS/RS solutions transform traditional horizontal storage into a high-density, 24/7 automated logistics ecosystem
Zithunzi za STTC Intelligence has designed and built up over 1000 sets AS/RS warehouses, and compared with the common warehouse, these AS/RS warehouses can bring our customers several advantages:
- Save land space, unit area storage capacity increase 4-7 times
- Save 60% at least cost of human resources
- Improve enterprise image
- Improve inventory management, no dead corner
- Intelligentized management, syscronization of documents and operation
- Theft-proof and damage-proof
- Integrated into the Enterprise ERP system
Core Technical Specifications & Engineering Parameters
To meet diverse industrial load profiles and facility layouts, SSTC engineers custom-configured AS/RS infrastructure built to exact operational tolerances:
System Height: Custom-engineered up to 25+ meters to maximize vertical cubic capacity.
Payload Capacity: Heavy-duty pallet handling ranging from 1,000 kg to 3,000 kg+ per unit load.
Stacker Crane Speed: Variable frequency drives delivering horizontal travel speeds up to 240 m/mphindi and lifting speeds up to 60 m/mphindi.
Aisle Tolerances: Precision rail alignment and laser distance measurement maintaining gap tolerances within strict engineering standards.
Control Architecture: Dual manual/automatic operation modes via onboard PLC and centralized WCS integration.
Key System Components
High-Bay Racking Structure: Manufactured from high-tensile structural steel, engineered to withstand dynamic seismic loads and vertical compression.
AS/RS Stacker Cranes: Equipped with telescopic forks, precision hoisting motors, and laser positioning sensors for rapid, damage-free pallet placement.
Conveyor & Sorting Subsystems: Roller and chain conveyors integrated with automated transfer carts and profile-checking scanners.
Software Control (WMS/WCS): Real-time inventory tracking, bin location allocation, and seamless ERP/SAP data synchronization.
Proven Engineering Case References
SSTC AS/RS solutions are deployed in mission-critical industrial environments worldwide:
High-Bay AS/RS Project (Thailand): Installation of a 500-ton, 21.5-meter high-bay racking system equipped with precision stacker cranes and heavy-duty ground tracks.
Liquor & Beverage Manufacturing Plant: Deployment of 12 units of 24-meter double-station stacker cranes, handling high-volume palletized output under rigorous operational cycles.
Operational Advantages for Industrial Facilities
Up to 95% Volumetric Space Utilization: Replaces wide forklift aisles with dense vertical stacking, eliminating the need for costly warehouse expansions.
Zero-Error Inventory Traceability: Automated logging ensures 100% accuracy in stock rotation, batch control, and FIFO/LIFO compliance.
Maximized Workplace Safety: Completely removes human operators and manual forklifts from high-bay storage zones, eliminating structural collision risks.
Automated Storage and Retrieval System (Monga / Rs, Asses) is one of the key component of modern logistics. It’s a high-bay warehouse consists of auto-control system, monitoring system, warehouse management system(WMS), racks, crane ya stacker, automatic conveyor system and robotic palletizing system.Materials are delivered to storage racks by entering and exiting conveyor system, and then the laneway stacker cranes will perform the storage/retrieval function automatically.The whole process is achieved by computer and auto-control system. Automated storage and retrieval system is widely used in manufacturing, light, medicine, electrical appliance industries and other fields such as commercial businesses, material distributing centers, and tobacco factories.
AS/RS maximize the space, realize integration of logistics resources, optimize logistics process, shorten the logistics operation cycle, improve logistics efficiency and reduce logistics costs, to achieve logistics standardization and normalization while building an automated warehouse. It guarantees efficiently the management, control and distribution of goods. For the reasons above, AS/RS warehouse storage is a highly automated and informationizing logistic system that integrates with pick-distribute, storage and demand forecast.
Distribute center is a warehouse system with ASRS, conveyors and sorting system. In the center, the goods are treated with sorting, repacking, temporary storage; value added service, info treatment and other services. It is a facility that imputing the goods as a whole according the orders of a lot of customers, and distributing and outputting the goods exactly as the customer demanding.
| Parameter | Specification |
| Max. Load Capacity |
|
| Stacker Crane Speed | Travel: 120–200 m/min; Lifting: 40–80 m/min |
| Max. Storage Height | Up to 30 meters (Customizable) or more |
| Positioning Accuracy | ±2 mm (Laser / Infrared Positioning) |
| Control System | Integrated PLC + AI-driven WMS/WCS |
| Operating Environment | Standard or Cold Storage (-30°C to +45°C) |
| Energy Efficiency | Regenerative Braking Technology |
Engineering Excellence for Modern Logistics
“The technical specifications above highlight the robust performance of our AS/RS Warehouse Systems. Engineered for high-density storage and 24/7 operational reliability, our solutions leverage advanced AI-driven WMS to optimize inventory throughput and space utilization. Whether you are managing e-commerce fulfillment or cold-chain logistics, our systems are fully scalable and can be customized to meet specific structural, zivomerezi, and environmental requirements.”
Directed by the concept of modern material handling development and aided by advanced software and control technology, Zithunzi za STTC Intelligence makes its effort to design and manufacture material distribution centre and automated storage and retrieval systems that will fully meet the needs of its customers.
Zithunzi za STTC Intelligence uses the concept of modern logistics development with core logistic information technology, and adopts advanced simulation technology and finite element calculation theory. We provide our customers with best logistic solution, meticulous design, European standard technology and comprehensive turnkey project.
Automatic cargo handling and warehouse management can be realized through utilization of intensive racking, stacker, mobile robot, automated equipment, transport system, computer system, laser positioning system, ultra-red communication, site bus control technology barcode scanning, RF system, WMS and ERP system.
Zithunzi za STTC Intelligence could provide solutions in Planning Consultancy, Engineering Service, Automated Equipment, Logistics Management System Software & Turnkey Contracting.
AS/RS Types for Palletized Cargos
Single Deep Selective
Double Deep Selective
Drive-In AS/RS
Shuttle Stacker Crane
AS/RS Types for Cargos in Plastic Bins or Carton Box
Miniload AS/RS
Multi-Shuttle ASRS
FAQ of SSTC AS/RS
- Q1: What is the maximum height and load capacity of an SSTC AS/RS warehouse?
A: SSTC AS/RS systems can be engineered up to 25 meters or higher, with standard pallet payload capacities ranging from 1,000 kg to over 3,000 kg depending on structural requirements.
- Q2: How does the AS/RS integrate with our existing enterprise software?
A: Our proprietary Warehouse Control System (WCS) features open-architecture APIs, enabling seamless, real-time bidirectional communication with existing ERP, SAP, and WMS platforms.
- Q3: What maintenance is required for high-bay stacker cranes?
A: SSTC stacker cranes are built with modular components, centralized automated lubrication systems, and remote diagnostic capabilities, minimizing routine maintenance downtime and ensuring continuous 24/7 ntchito.