SSTC AS/RS Solution
SSTC AS/RS (نظام التخزين والاسترجاع الآلي) is a heavy-duty, high-bay storage solution engineered by استخبارات SSTC. It automates pallet handling, maximizes vertical space, and removes manual forklift bottlenecks. By combining high-speed stacker cranes, precision conveyors, modular racking, and smart WMS/WCS software, our AS/RS solutions turn traditional storage into a high-density, 24/7 automated logistics ecosystem.
System Architecture
The main components of an AS/RS warehouse system include the storage structure, the storage/retrieval machine (S/R Machine, رافعة تكديس), and the pick-and-deposit station (ص&D station). For higher storage density, our shuttle system and custom conveyor network can be fully integrated to create an optimal storage solution.
Backed by a proven track record of over 1,000 successful AS/RS installations worldwide, استخبارات SSTC empowers global enterprises to transition from conventional storage to high-performance automated hubs, delivering transformative operational advantages.
Key Operational Benefits
| ■ | تحسين المساحة: Save land space and boost capacity by 4–7x. |
| ■ | Labor Savings: Cut labor costs by at least 60%. |
| ■ | Brand Elevation: Upgrade corporate image with modern automation. |
| ■ | Precision Inventory: Full real-time visibility with zero blind spots. |
| ■ | Intelligent Control: Synchronize operations and workflow data seamlessly. |
| ■ | Asset Protection: Theft-proof and damage-proof high-security design. |
| ■ | ERP Integration: Fully compatible with Enterprise ERP & WMS systems. |
AS/RS Warehouse Technical Specifications
Custom-configured AS/RS infrastructure engineered for high-density performance and extreme reliability.
Regular 500 kg to 1,500 kg per pallet, with heavy-duty customized weight options available up to 20,000 kg.
High-speed travel at 120–200 m/min combined with precision vertical lifting speeds of 40–80 m/min.
High-bay structural engineering designed to maximize vertical cubic capacity (fully customizable).
Advanced laser and infrared positioning systems ensuring sub-millimeter target alignment.
Seamless integration combining robust onboard PLCs with intelligent, AI-driven software control.
Built for standard or deep-freeze cold storage, featuring regenerative braking technology for green energy recovery.
Key System Components
Integrated hardware and software modules engineered for 24/7 reliability.
🏗️ High-Bay Racking Structure
Manufactured from high-tensile structural steel. Engineered to withstand heavy vertical compression and dynamic seismic loads securely.
🚀 AS/RS Stacker Cranes
Equipped with telescopic forks, precision hoisting motors, and laser positioning sensors for fast, damage-free pallet placement.
⚙ Conveyor & Sorting Subsystems
Roller and chain conveyors seamlessly integrated with automated transfer carts and profile-checking scanners.
💻 Software Control (WMS/WCS)
Provides real-time inventory tracking, bin location allocation, and smooth ERP/SAP data synchronization.
Proven Engineering Cases
SSTC AS/RS solutions successfully deployed in mission-critical environments worldwide.
High-Bay AS/RS System
Installation of a 500-ton, 21.5-meter high-bay racking system equipped with precision stacker cranes and heavy-duty ground tracks.
Double-Station Stacker Cranes
Deployment of 12 units of 24-meter double-station stacker cranes, handling high-volume palletized output under rigorous operational cycles.
Operational Advantages
Transforming traditional storage into high-density automated hubs.
📈 95% استغلال المساحة
Replaces wide forklift aisles with dense vertical stacking, completely eliminating the need for costly warehouse expansions.
🎯 Zero-Error Traceability
Automated logging ensures 100% accuracy in stock rotation, batch control, and strict FIFO/LIFO compliance.
🛡️ Maximized Workplace Safety
Removes human operators and manual forklifts from high-bay storage zones, eliminating structural collision risks.
نظام التخزين والاسترجاع الآلي serves as the backbone of modern intralogistics. By integrating high-bay racking, precision stacker cranes, and automated conveyor networks, these advanced structures streamline material flow with high operational accuracy according to international FEM standards.
Intelligent Warehouse Automation
This computer-controlled logistics solution is designed for high-density storage and precise material handling. By seamlessly integrating high-bay racking, S/R machines (رافعات تكديس), and smart WMS/WCS software, the system automates goods-in, putaway, and order picking operations.
This technology drastically improves warehouse efficiency by using 100% of vertical height. اليوم, these solutions are essential across advanced manufacturing, المستحضرات الصيدلانية, cold chain storage, and FMCG distribution centers.
Engineered by SSTC Intelligence
Powered by advanced material handling technology, استخبارات SSTC engineers custom logistics solutions tailored to your exact operational requirements. Using finite element analysis (FEA) structural modeling and strictly adhering to European design standards, we guarantee maximum structural safety and long-term durability.
From initial site planning consultancy and racking manufacturing to software integration and final turnkey commissioning, استخبارات SSTC offers complete end-to-end partnership for your automated logistics transformation.
Engineering Excellence for Modern Logistics
The technical specifications above reflect the robust performance of SSTC Intelligence AS/RS systems. Engineered for high-density storage and 24/7 reliability, our solutions leverage advanced AI-driven WMS to maximize throughput and space. Whether managing e-commerce fulfillment or cold-chain logistics, our modular systems scale seamlessly to meet your exact structural, seismic, and environmental demands.
AS/RS Types for Palletized Cargoes
Single Deep Selective
Offers 100% direct pallet accessibility and high-speed throughput for diverse SKU handling.
Double Deep Selective
Increases storage capacity by 30%–40% using pantograph stacker cranes for dual-reach racks.
Drive-In AS/RS
Maximizes floor space for عالية الحجم, low-SKU batch storage with deep lane channels.
Shuttle Stacker Crane
Combines stacker cranes with radio shuttles for ultra-high density and flexible automated handling.
AS/RS Types for Cargos in Plastic Bins or Carton Boxes
Miniload AS/RS
Engineered for high-speed small-parts handling. Utilizes precision lightweight stacker cranes to automate storage and retrieval of plastic totes, bins, and corrugated cartons.
Multi-Shuttle AS/RS
Delivers ultra-high throughput and dynamic order picking. Uses autonomous level-changing shuttles and high-speed lifts to process dense carton and tote inventory seamlessly.
Frequently Asked Questions
Clear answers regarding AS/RS engineering, software integration, and maintenance.
SSTC AS/RS systems can be engineered up to 25+ متر, with standard pallet payload capacities ranging from 1,000 kg to over 3,000 kg based on structural needs.
Our proprietary WCS features open-architecture APIs, enabling seamless, real-time bidirectional communication with existing ERP, SAP, and WMS platforms.
Built with modular parts, centralized automated lubrication systems, and remote diagnostics to minimize downtime and ensure continuous 24/7 عملية.
AS/RS & حلول المستودعات الآلية | استخبارات SSTC





