AS/RS & 自動倉庫ソリューション | SSTC インテリジェンス
Gravity-Feed & Rear-Load Architecture
Carton flow racking is a specialized form of shelving that utilizes an advanced gravity-feed, rear-load design. Each unit consists of one or more inclined runways equipped with specially engineered roller tracks.
Merchandise is stocked in the rear of each runway. As an item is removed from the front picking station, the item directly behind it automatically slides forward to take the place of the previous one, ensuring continuous and effortless stock presentation.
Operational Advantages & Labor Savings
The main advantage of carton flow racking over static shelving is that merchandise remains better organized, fully visible, and automatically rotated on a strict first-in, first-out (FIFO) basis.
Because items are picked from the front and stocked from the rear simultaneously without operator interference, travel time is minimized. Restocking and picking efficiency can yield labor savings of up to 75% almost immediately.
Operational Efficiency & Versatile Storage
In static storage systems such as standard shelving, stockers and pickers often waste valuable time on unnecessary travel. Carton flow racking eliminates this inefficiency by delivering exceptional high-density storage that is ideally suited for short-term inventory staging and rapid item sorting.
Widely deployed in logistics distribution centers, assembly workshops, and high-frequency fulfillment warehouses, carton flow racking is engineered to securely accommodate plastic circulation bins, parts boxes, and standard cartons.
Key System Characteristics
- FIFO Storage Style: Ensures strict First-In, First-Out stock rotation to maintain product freshness and tracking accuracy.
- Single Loading, Multiple Sorts: A single rear-load operation supports numerous front-end order picking and sorting cycles.
- Roller-Track Integration: Built with robust wheel beds designed specifically for smooth, gravity-driven workflow lines.
- Customizable Specifications: Fully adaptable dimensions, tier heights, and slope angles tailored to your facility's unique operational needs.
よくある質問 (よくある質問)
1. What is Carton Flow Racking and how does it operate?
Carton flow racking is a high-density, gravity-feed storage system. It features inclined roller or wheel runways where merchandise is loaded from the rear and automatically glides forward to the front picking face by natural gravity, requiring zero electrical power.
2. How does FIFO (先入れ, 先出し) stock rotation work?
The gravity-driven design ensures that when an older item is removed from the front picking station, the item directly behind it automatically slides into position. This guarantees strict FIFO stock rotation, preventing inventory obsolescence.
3. How does carton flow racking achieve labor savings?
By separating the restocking aisle (rear) from the picking aisle (front), workers can perform both tasks simultaneously without workspace interference. This eliminates unnecessary travel and can achieve labor savings of up to 75%.
4. What kind of packaging containers can be stored?
Carton flow racks are exceptionally versatile and designed to securely handle standard cartons, plastic circulation boxes, and parts bins, making them ideal for logistics centers and assembly workshops.